ASME/ANSI B16.9, ASME B16.28, MSS-SP-43.
2 inches (50 mm) to 72 inches (1800 mm).
Seamless, Welded, & ERW.
Schedule 5S, 10S, 20S, S10, S20, S30, STD, 40S, S40, S60, XS, 80S, S80, S100, S120, S140, S160, XXS.
Long Radius Bend, Short Radius Bend, Custom Radius Bends.
Stainless Steel, Carbon Steel, Alloy Steel, Super Duplex, Duplex Steel, High Nickel Alloys, Copper Nickel.
A piggable bend is a specialized type of pipeline bend designed to facilitate the passage of pipeline inspection gauges, commonly known as pigs, through the pipeline system. These bends are essential for maintaining and inspecting pipelines, ensuring their integrity and functionality. Piggable bends allow pigs—devices used for cleaning, inspecting, or maintaining pipelines—to navigate through bends in the pipeline. This ensures that the entire pipeline, including curved sections, can be inspected or cleaned effectively. By enabling uninterrupted pigging operations, piggable bends help maintain pipeline efficiency and reduce downtime.
The design and construction of a piggable bend are crucial to ensuring its functionality and effectiveness in pipeline systems. These bends are engineered with a long radius to facilitate the smooth passage of pipeline inspection gauges, or pigs, minimizing the risk of obstructions or damage. The radius of a piggable bend is typically specified as 1.5D, 2D, or 3D, where "D" represents the diameter of the pipe, allowing for gradual curves that prevent excessive drag on the pigs. The diameter of piggable bends ranges from as small as 2 inches (50 mm) to as large as 72 inches (1800 mm) or more, depending on the pipeline's requirements.
The installation and maintenance of piggable bends are vital to ensuring their optimal performance and longevity in pipeline systems. During installation, piggable bends must be precisely aligned and securely connected to the pipeline to facilitate the smooth passage of inspection gauges or pigs. Proper alignment minimizes the risk of obstructions and ensures that the bends do not disrupt the flow of the pipeline. Installation also involves verifying that all connections are leak-proof and that the bend is integrated seamlessly with the rest of the pipeline infrastructure.
Maintenance of piggable bends is equally important to maintain their effectiveness. Regular inspection and cleaning are necessary to identify and address any wear, corrosion, or blockages that could impact the functionality of the bend. Scheduled maintenance helps prevent issues that could compromise the integrity of the pipeline or impede pigging operations. Additionally, any signs of damage or deterioration should be promptly addressed, either through repairs or replacements, to ensure that the piggable bends continue to support efficient pipeline operations and inspection processes.
Industrial-Grade Buttweld Fittings: Tee | 45° Elbow | 90° Elbow | 180° Elbow | 1D Elbow | 1.5D Elbow | 3D Elbow | 5D Elbow | 10D Elbow | Hot Induction Bend | Piggable Bend | U Bend | Long Stub End | Short Stub End | Lap Joint Stub End | Caps
Gauge | Stainless Steel Minimum Piggable Bend Radius Includes Minimum Closeness of Cutout to Bend |
Piggable Bend Radius (Refers to Inner Radius) |
---|---|---|
11 gauge (0.120″ |3.05mm) | .5″ | .07″, .08″, .09″, .1″, .125″ |
14 gauge (0.075″ | 1.9 mm) | .275″ | .05″, .055″, .062″, .07″, .075″ |
.375″ | .07″, .105″ | |
.5″ | .09″, .11″, .115″, .12″ | |
1.375″ | .4″ | |
16 gauge (0.060″ | 1.52 mm) | .2″ | .035″, .05″ |
.265″ | .05″, .055″, .075″, .08″ | |
.375″ | .07″ | |
.5″ | .105″, .12″ | |
18 gauge (0.048″ | 1.22 mm) | .2″ | .04″, .045″, .05″ |
.265″ | .06″, .07″, .08″, .085″ | |
.375″ | .1″, .125″ | |
.5″ | .115″, .12″ | |
20 gauge (0.035″ | 0.89 mm) | .2″ | .05″ |
.265″ | .06″, .07″ | |
.375″ | .095″ | |
22 gauge (0.029″ | 0.74 mm) | .2″ | .05″ |
.265″ | .04″, .08″ | |
24 gauge (0.024″ | 0.61 mm) | .2″ | .04″ |
.265″ | .08″ |
Pipe Diameter (inches) | Bend Radius (1.5D) | Bend Radius (2D) | Bend Radius (3D) | Bend Radius (5D) | Wall Thickness (inches) |
---|---|---|---|---|---|
2 | 3.0 | 4.0 | 6.0 | 10.0 | 0.083 - 0.250 |
2.5 | 3.75 | 5.0 | 7.5 | 12.5 | 0.083 - 0.250 |
3 | 4.5 | 6.0 | 9.0 | 15.0 | 0.083 - 0.250 |
4 | 6.0 | 8.0 | 12.0 | 20.0 | 0.083 - 0.375 |
5 | 7.5 | 10.0 | 15.0 | 25.0 | 0.109 - 0.375 |
6 | 9.0 | 12.0 | 18.0 | 30.0 | 0.109 - 0.500 |
8 | 12.0 | 16.0 | 24.0 | 40.0 | 0.109 - 0.625 |
10 | 15.0 | 20.0 | 30.0 | 50.0 | 0.125 - 0.750 |
12 | 18.0 | 24.0 | 36.0 | 60.0 | 0.125 - 0.875 |
14 | 21.0 | 28.0 | 42.0 | 70.0 | 0.188 - 1.000 |
16 | 24.0 | 32.0 | 48.0 | 80.0 | 0.188 - 1.125 |
18 | 27.0 | 36.0 | 54.0 | 90.0 | 0.250 - 1.250 |
20 | 30.0 | 40.0 | 60.0 | 100.0 | 0.250 - 1.375 |
24 | 36.0 | 48.0 | 72.0 | 120.0 | 0.312 - 1.500 |
30 | 45.0 | 60.0 | 90.0 | 150.0 | 0.375 - 1.750 |
36 | 54.0 | 72.0 | 108.0 | 180.0 | 0.375 - 2.000 |
42 | 63.0 | 84.0 | 126.0 | 210.0 | 0.500 - 2.250 |
48 | 72.0 | 96.0 | 144.0 | 240.0 | 0.500 - 2.500 |
54 | 81.0 | 108.0 | 162.0 | 270.0 | 0.625 - 2.750 |
60 | 90.0 | 120.0 | 180.0 | 300.0 | 0.625 - 3.000 |
72 | 108.0 | 144.0 | 216.0 | 360.0 | 0.750 - 3.500 |
Tolerance Type | Specification |
---|---|
Bend Radius | 1.5D to 3D (D = pipe diameter) |
Dimensional Tolerances | |
- Length | ±5 mm |
- Diameter | ±1-2 mm |
- Angle | ±1 degree |
Ovality | ±2% of pipe diameter |
Wall Thickness | ±10% of specified thickness |
Surface Finish | Smooth; welds and seams ground flush; surface roughness per material standards |